Plant Engineering & Heavy Fabrication Services

Static Equipment | Steel Mills, Lumber Mills, Petrochemical Plants, Geothermal & Nuclear Power Plants

LPR Global is a leading provider of manufacturing and fabrication services for nuclear power plants, conventional power plants, steel mills and plants, large-scale industrial offshore plants, and static equipment for various types of plant processes (EPC Projects).

 

As experienced engineers and fabricators, we supply industrial components, plant process equipment, and structural fabrication services to large-scale projects worldwide including the engineering and commissioning of geothermal power plants. Our static equipment includes conveyors, chutes, pressure vessels, tanks, boilers, heat exchangers, pressurized water reactors, metering skids, geothermal turbines, and radiation shielding for nuclear power plants.

 

Past clients include: PAZ Refinery, CPC Co, LG Chemical, SK Energy, S-Oil, Negev Aroma, Ormat Technologies, ORL, Watlow Korea, Kosin ENC, Torishima Pump Manufacturing, Samrim FD.

Custom Metal Fabrication & Engineering

 

Design-Build Construction & Build-to-Print Services

LPR is a leading full-service provider of fabricated industrial parts, structural assemblies, and plant static equipment. We serve a wide range of industries including steel mills, sawmills, offshore plants, chemical plants, mining, and power plants. Strategically located near the Busan, South Korea sea-port, our well-equipped facility allows for efficient metal fabrication and assembly of plant process equipment and structural components. Metalworking services include industrial machining of forged or cast parts, fabrication, welding, assembling, and finishing. Global EPC companies rely on the expertise of our engineering and project management team for managing various design-build projects as well as build-to-print manufacturing services.

Piping Systems | Pressure Vessels, Tanks, Spools, Heat Exchangers

 

Vessels, Tanks, Towers, Reactors

We provide complete design, engineering, construction and installation services of Pressure Vessels and Towers to meet all project requirements. On-time delivery and performance of each equipment is guaranteed through our quality control and testing process. LPR’s pressure vessels and tanks are used in many global EPC or MRO projects, including suppling to PAZ Refinery, JC Carter, Watlow, Ormat Technologies, Torishima Pump Manufacturing and Peerless Europe.

Ormat Technologies | Olkaria III Geothermal Complex | Vessel

Olkaria III Geothermal Complex Vessel

ORMAT | Puna Geothermal Venture | Vessel

Puna Geothermal Vessel

Ormat Technologies | Purge Tank

Ormat Technologies | Purge Tank

Hot-formed & Cold-formed Pressure Vessel Heads

As a manufacturer of hemispherical and elliptical heads, we have been supplying our hot-formed and cold-formed pressure vessel heads to global pressure vessel manufacturers for over two decades. Commonly formed materials include various grades of carbon steels, alloy steels, duplex stainless steels, nickel alloys, and aluminum. Other materials are also available upon request.

 

Our facility produces pressure vessel heads and knuckle cones up to 6,500 mm in diameter weighing up to 30 tons.

 

Pressure Vessel Head Brochure PDF Icon

Boilers | Horizontal Steam Drum

Manufactured and engineered in South Korea, our horizontal steam drums are used by Heat Recovery Steam Generator (HRSG) manufacturers and water boiler makers. Steam drums play an important role in effectively separating water to produce high quality steam for power plants. Advanced molding technology and highly experience fabricators allows us to shorten production lead times while ensuring defect-free plates and welds. For complete information regarding materials, production capacity, and capabilities, please visit the Horizontal Steel Drum page.

Steam Heavy Wall Drum - Volgot Power - Duke Citrus

Duke Energy, Citrus Project

Piping & Pipe Spools | LNG Terminals, Refineries, MRO Projects

LPR supplies custom piping systems for the construction of industrial projects including LNG terminals, petroleum refineries, chemical plants, and power plants. Since the fabrication of piping systems can be complex and time consuming, many global EPC and MRO projects rely on our rapid manufacturing of prefabricated pipe spools. This helps to save valuable time and resources by minimizing on-site fabrication resulting in shortened equipment start up times.

 

The entire pipe spool manufacturing processes are performed within our technologically advanced facility including the machining of flanges, heavy plate bending, joining, welding, and coating. Each prefabricated pipe spool adheres to the most stringent quality standards with various types of equipment for testing and inspection within our facility such as ultrasonic and radiographic tests.

Ormat Technologies | T-1 Pipe Spool

T-1 Pipe Spool

Ormat Technologies | T-1 Pipe Spool

Ormat Technologies Pipe Spool Project

Heat Exchangers | Mills, Oil & Gas, Power Generation, Renewable Energy

LPR provides heat exchanger engineering and fabrication services for a wide range of industries including Petrochemical, Chemical, Renewable Energy, HVAC, Power Plants, Pharmaceutical, and Pulp/Paper Mills. Our extensive application experience includes heat exchangers for Heaters, Pre-Heaters, Superheaters, Vaporizers, Boilers, Reboilers, Coolers, Chillers, and Condensers.

Our specialty high-efficiency plate heat exchangers (PHEs) are used in various global petrochemical projects, lumber mills, pharmaceutical and food pasteurization facilities as well as shipyards for shipbuilding. Patented high-pressure double sealing gaskets, up to 50 bar, are used in our standard PHEs allowing our heat exchangers to be fully disassembled for maintenance for improved efficiency and service life. Fully welded plate heat exchangers are also available for higher operating pressures and demanding conditions. More information regarding our full range of plate-type heat exchangers and applications are available through the Plate Heat Exchanger page.

PHE | Marine & Shipbuilding | Main Engine Oil Cooler | EPC Plate Heat Exchanger

Plate & Frame Heat Exchanger

Plant Process Skids

LPR’s team of engineers is experienced in designing and manufacturing skids for various plant processes, such as Urea-to-Ammonia (U2A) skids. We are capable of performing the necessary engineering, procurement, and fabrication and offer both design-build and build-to-print skid fabrication services.

Past clients that have relied on our fabricated skids include PAZ Refinery, Firscomp (Korean EPC), Ormat Technologies, JC Carter, Emerson, Hyosung, and Hwaseung (Combined Cycle Power Plant).

Modularized process skids allow for quick deployment of equipment for plant processing. We are a supplier of modularized systems ranging from metering skids, to waste heat oil coolers, and packaged wastewater treatment. Information regarding our skid-mounted process water treatment systems is available through our Vapor Compression Distillation (VCD) page.

Mechanical Vapor Recompression Evaporator

Skid-mounted Water Treatment System

Precision Rolls & Shafts, Hydrodynamic Bearings, Turbines & Compressors

Precision Industrial Rolls & Shafts

As an award-winning supplier for Hyundai Steel, our precision rolls are used globally at steel mills in South Korea, Japan, Turkey, Vietnam and United States. OE plate bending machine manufacturers choose our rolls for our flexible delivery schedule, precision machining, quality control process and competitive pricing. For more information regarding manufacturing capabilities and past project experience, visit the Precision Industrial Rolls & Shafts page.

Steel Rolls for Stee l Mills , Leveling Rolls

Work Rolls for Steel Mills

Hydrodynamic Bearings

We also design, manufacture and service industrial journal bearings and thrust bearings. Past project experience includes bearings for marine stern tubes, rotating machinery, compressors, turbines, and power generation. To see the full list of materials and applications, visit the Hydrodynamic Bearings page.

Hydrodynamic Bearings Assembly on Hydroturbine

Babbitt Thrust & Journal Bearings

Gas & Steam Turbines

LPR supplies precision machined turbines, compressors, and turbine components for rotating equipment and turbomachinery. Our state-of-the-art facility is equipped with 5-axis CNC machining centers, 3D coordinate measuring machines, and proprietary tool path software to allow for reduced manufacturing times and higher precision. Visit our Turbine Components & Compressor page for full capabilities including turbine reverse engineering and refurbishing services.

Turbine and Turbomachinery Components

Turbine Blades & Compressors

EPC Project Experience | Engineering & Heavy Fabrication

Pressure Vessels and Towers

LPR Global features complete design, engineering, construction and installation of Pressure Vessels and Towers. We custom design vessels and towers to meet all customer requirements. Our quality control processes ensure operator safety and optimal quality of each piece of equipment.

 

Our world class global partners include: PAZ Refinery, JC Carter, Watlow, Ormat Technologies, Torishima Pump Manufacturing, Peerless Europe.

Ormat Technologies | Olkaria III Geothermal Complex | Vessel

Ormat Technologies Vessel Project

Ormat Technologies | Olkaria III Geothermal Complex | Vessel

Olkaria III Geothermal Complex

JC Carter | Suction Vessel

JC Carter Suction Vessel

JC Carter | Suction Vessel

JC Carter Suction Vessel

Ormat Technologies | Purge Tank

Ormat Technologies Project

Ormat Technologies | Purge Tank

Ormat Technologies Purge Tank

ORMAT | Puna Geothermal Venture | Vessel

Puna Geothermal Venture Vessel

Ormat Technologies | Puna Geothermal Venture |Storage Tank

Puna Geothermal Venture Storage Tank

Piping & Pipe Spools

Pipe Spool fabrication requires the highest precision and accuracy. LPR Global is dedicated to your project’s success and determined to help you succeed. Our pipe fabrication capability can manage pipe spool fabrication, plate and structural work in all types of alloy. Our rapid fabrication and off-site pipe spool fabrication has saved valuable time and resource for our service partners.

Ormat Technologies | Ngatamariki Geothermal Power Plant

Ormat Technologies Pipe Spools

Ormat Technologies | Ngatamariki Geothermal Power Plant

Ngatamariki Geothermal Power Plant Project

JC Carter | Foot Valve | Mejillones LNG Terminal

LNG Terminal Project

JC Carter

Project: Mejillones Liquefied Natural Gas Terminal
Material: A240-304
Size: 20t × OD 1,270
Quantity: 4
Weight: 3 tons

JC Carter | Pipe Spool | Singapore LNG Terminal

JC Carter | Pipe Spools

JC Carter

Project: Singapore LNG Terminal
Material: A312-304L
Size: 6″ × S/40 × 7,000
Quantity: 30 sets
Weight: 3 tons

Heat Exchangers

We custom engineer and fabricate heat exchangers for Oil & Gas Plants, Refineries, and Petrochemical Plants. Our Power Plant application experience include heat exchangers for Heaters, Pre-Heaters, Superheaters, Vaporizers, Reboilers, Coolers, Chillers, and Condensers.

 

For information regarding our PHEs, please visit: Plate & Frame Heat Exchangers | Spiral & Shell Plate Heat Exchangers

CARMEL-OLEFINS-Heat-Exchanger-and-Vessel

Carmel Olefins | Heat Exchanger and Vessel

Carmel Olefins

Project: Heat Exchanger and Vessel
Material: SA-537-CL1

PAZ-Refinery-PAZAR-Heat-Exchanger

Ashdod Oil Refinery Heat Exchanger

PAZ Refinery

Project: Ashdod Oil Refinery
Site: Israel
Material: SA-516-70N
Size: 10t × ID395 × 7,033
Quantity: 1
Weight: 15 tons

Process Skids | Design-Build & Build-to-Print

LPR is a supplier of custom plant process skids and modularized systems ranging from metering skids, to waste heat oil coolers, and packaged wastewater treatment. We are capable of performing the necessary engineering, procurement, and fabrication and also offer build-to-print skid fabrication services. Past clients that have relied on our fabricated skids include PAZ Refinery, Firscomp (Korean EPC), Ormat Technologies, JC Carter, Emerson, Hyosung, and Hwaseung (Combined Cycle Power Plant).

Hyosung | Lube Oil Package

Lube Oil System Package

Hyosung Goodsprings

Project: Slavneft-YaNOS
Site: Russia
Material: A312-TP304
Size: 1910 × 2350 × 500
Quantity: 2 sets
Weight: 25 tons

Hyosung | Lube Oil Package

LG/YoungHwa Project

Hyosung Goodsprings

Project: LG/YoungHwa
Site: Korea
Material: A106-B
Size: 1910 × 2350 × 500
Quantity: 1
Weight: 12 tons

Emerson Process Management | Shoaiba IWPP Metering Skid

Metering Skid

Emerson Process Management

Project: Shoaiba II Combined Cycle Power Plant
Site: Saudi Arabia
Material: A106-B
Size: 18200 × 8900 × 5000
Quantity: 1
Weight: 52 tons

Emerson Process Managemet | Metering System

Metering System

Emerson Process Management

Project: Shuweihat S3 Combined Cycle Power Plant
Site: Abu Dhabi
Material: A106-B
Size: 2500 × 3000 × 10000
Quantity: 11
Weight: 98 tons

Packaged Wastewater Treatment Systems

Our modularized packaged wastewater treatment skids can meet varying amounts of fresh water requirements by combining the use of multiple units. By using vapor compression distillation technology with latent heat exchangers, our packaged wastewater treatment systems allow an extremely energy efficient way of producing fresh water from wastewater, salt water, and contaminated ground water. Some common applications include use for offshore rigs and chemical plants.

 

For more information, regarding our wastewater treatment technologies, please visit Vapor Compression Distillation and Packaged Wastewater Treatment Systems or Anti-Fouling Membrane Water Separation Systems.

Partner for Engineering, Procurement, and Construction Projects

  • Nuclear Power Plants
  • Thermal and Geothermal Power Plants
  • Petrochemical Plants & Refineries
  • Offshore Plants
  • Steel Mills
  • Other EPC (Engineering, Procurement and Construction) related projects

Custom Fabrication for Oil and Gas Industry

Custom Fabrication for Steel Processing Plants

Custom Fabrication for Steel Mills

Custom Fabrication for Offshore Rigs

Custom Fabrication for Offshore Rigs

Custom Fabrication for Nuclear Power Plants

Custom Fabrication for Nuclear Power Plants

Manufacturing Facility & Certifications

  • ASME N, N3, NPT, NS, U, U2, S, PP
  • ISO 9001, ISO 14001, OHSAS 18001
  • ASTM, ANSI, PED, TEMA, and other applicable codes
  • Various types of WPS (Welding Procedure Specifications)

Production Capacity

DESCRIPTION
FABRICATION CAPACITY
PRODUCTION YIELD
Heat Exchanger(ID 3,500 X T100 X 30,000L) / 150ton1200 tons
Pressure Vessel(ID5,500 X T100 X 35 ,000L) / 200ton1500 tons
Reactor(ID 5,500 X T100 X 35,000L) / 200ton900 tons
Columns & TowersWarm Bending (ID 5,550 X T100 X 60,000L) / 250ton900 tons
Heavy Wall(T150 X 4,200 X 1,300 min.)600 tons
EquipmentCold Bending (T150 X 4,200 X ⓒ™1,300MIN.)600 tons
Piping Spool & HeaterMax. 60" x 200(ton/month), CS, Alloy, Titanium2,400 tons/year

Copyright © 2018 LPR Global. All Rights Reserved. Plant Engineering & Heavy Fabrication Services