Process Piping Skids and Modular Packages
Process Piping Solution for Gas Conditioning, Booster Pump, Water Treatment and Gas Turbine.
LPR Global provides process piping skids for shipbuilding, power plants, petrochemical plants, and steel mills from ISO9001-certified plants in South Korea. Our team of experts, with 3 patents for LNG and fuel process piping skids, provide design, engineering, and fabrication services for booster pump packages, water treatment systems, gas conditioning systems and gas turbines.
With decades of experience and WPS certificates from multiple ship classification societies (ABS, NK, BV, and GL), LPR Global ensures reliable piping solutions for harsh environments, withstanding high pressure and temperatures. We offer customized process piping skids for each client’s application in a wide range of pipe materials such as carbon steel, galvanized steel, stainless steel, and polyvinyl chloride. Equipped with 3D modeling and isometric design capabilities, we engineer and fabricate piping solutions in accordance with ASME B31.3 and ASME B31.1.
Our piping skids are used by global companies in the offshore, power plant, and petrochemical industries, such as IHI Mitsubishi, and Alfa Laval. STX, Hyundai Heavy Industries, and Doosan are some of our other long-term clients that use our piping solutions for ships and energy plant projects.
Process Piping & Packaged Skid Expertise
With decades of experience in pipe fabrication and modularized skids, LPR Global has been an ongoing supplier of pipe fabrication and modularized skids to industry leaders. Our experience in supplying piping solution and skid packages to global clients since 2007 is outlined below.
Combined Cycle Power Plants | Gas Compressor Piping Skid
- Dry gas seal line piping
- Valve skid assembly line piping
- Interconnection line piping
- Air, lubrication oil line piping
We supply gas compressor packages with skid piping that provides oil lubrication, valve assembly interconnection, and dry gas seal systems to combined cycle power plants and shipbuilders. Skid piping is assembled with compressor to provide lubrication oil, valve assembly interconnection and dry gas seal system. Gas compressor packages, from hydraulic to diaphragm, can be used for gas boosting, hydrocracking, hydrodesulfurization, C02 compressors and biomethane processing in the power plant, energy, and petrochemical industries.
In power plants, skid piping solutions are required to withstand high discharge pressure up to 3,000 bar, without any oil or abrasion, while ensuring zero leakage. We design and manufacture gas compressor packages and other auxiliary components in process piping that account for discharge pressure, temperature, and alignment.
Hyundai Turbomachinery | Gas Turbine BOP Piping, Pump Piping
- Gas Turbine BOP piping installation
- Gas compressor / Pump piping fabrication
- Condensate piping / De-aerator Piping
- Natural gas turbine unit/ Turbochargers
LPR Global’s pump packages are modularized into cooling water systems, side stream filtration systems, and oil lubrication systems for ships and power plants. The pipe system is integrated with a booster pump, which controls the fluid flow rate to the desired level. Our pump packages are designed with careful consideration of the elevation of pipe settings, resistance, friction, and density of media. Along with ASME B31, LPR Global can also manufacture ASME U-Stamp certified components such as pressure vessels to provide a complete pump package.
Hyundai Heavy Industry | Skid-Mounted Water Treatment Unit
- Ballast water treatment unit
- Pressure vessels
- Lubrication oil piping
LPR Global has expertise in water treatment units used in the water treatment, energy, mining, and shipbuilding industries. Ballast water treatment units require sophisticated engineering capabilities as ships are more sensitive to spacing and weight in use. Filtration knowledge is also key, to correctly engineer mesh sizes to prevent contamination through discharge water. With decades of experience in skid design and fabrication, LPR Global is a trusted supplier of water treatment units, pressure vessels and high-pressure piping to Hyundai Heavy Industries.
For more information on Water treatment package, click here.
STX Engine | Tank, Vessels, Rail units, Piping
STX Heavy Industries | Utility Skid Assembly Piping Fabricator for Fuel Gas Compressor and RTU HVAC
- HVAC inlet/outlet piping for steam turbine
- Butadiene gas compressor, Ethylene gas compressor
- Pump and blower skid for gas, diesel, electricity, solar energy
Pipe Engineering and Design
Our design team uses Solid Edge 3D modeling and Isometric design tools, and our piping solutions are manufactured in accordance with ASME B31.3 and ASME B31.1 standards.
We also offer skid packages with instrumentation such as pressure valves and PLC panels. Thanks to our experience and vast supplier network in South Korea, we can source the applicable instrumentation for a variety of skid assembly projects.
Process Piping Skid Fabrication
Plant projects typically require various piping solutions for filtration, mixing, separation, and pressurization and depressurization of liquids or gases, while also supplying these into pumps, vessels, chillers, blowers, tanks, chemical processing lines, turbine systems, and engines. We provide every type of process piping and packaged skid system to clients around the world.
We also design and fabricate modular skid piping solutions that can be mounted on a skid with pumps, vessels, tanks, HVACs, and other units. Faster installation, cost savings, and increased mobility and quality control have made skid-mounted piping solutions the preferred choice for the energy, petrochemical, mining, and shipbuilding industries.
High-Pressure Pipe Skid Welding
From turbine piping to fuel piping systems, our piping solutions are designed and manufactured to withstand high pressure and temperatures. We understand that the cost of pipe cracks can be detrimental to ships and power plants, so we use robust welding procedures and perform stringent testing to minimize critical issues in turbine piping and fuel piping systems.
Pipe Welding Process: Once inspection of raw material has been completed, welded points are preheated, mounted, and inspected to prevent any misalignment, slag entrapments and cracking. WPS, PQR and WPQ under ASME B31 are strictly followed to ensure global standards.
As a long-standing supplier of piping solutions to the shipbuilding and LNG industries, we are certified with the global welding standards below:
- American Register of shipping (CS/SUS)
- French Classification Society (CS)
- China Shipping Association (CS)
- Norwegian Classification Society (CS/SUS)
- German Register of Shipping (CS/SUS)
- Korea Register of Shipping (CS/SUS)
- British Register of Shipping (CS/SUS)
- Italian Classification Society (CS/SUS)
- Japan Maritime Association (CS/SUS)
Other Qualifications and Certificates:
- API Explosion Proof
- RINA Marine
Packaged Skid Engineering Development
LPR Global is making constant efforts to utilize its expertise to develop module engineering capabilities. Below are examples of our developments in fuel system engineering.
Hydrogen Compressor Engineering
Hydrogen gas compressor for purification using pressure swing adsorption that compresses hydrogen gas by 900 bar for conditioning, then sends it to hydrogen power stations. Hydrogen gas compression is critical in gas conditioning for use in power stations.
EGR Water Treatment System
A system for circulation water treatment, used in exhaust gas recirculation processes. Ideal for NOx reduction from combustion gas in engine systems. NOx reduction technology in EGR process is a favored choice of ship makers and energy plants in adherence to global sulfur cap.
Unrefined Crude Oil Fuel System
our oil fuel system allows unrefined crude oil to be directly used as fuel within a processing system, thus minimizing downtime and costs for ships and power plants. Our API certified explosion proof system ensures safe and economic transition from traditional fuel system.