Forged Steel Rolls for Steel Mills | Rolling Mill Rolls

Forged Steel Rolls and Cast Steel Rolls for Hot & Cold Rolling Mills, Continuous Casting Line, Thick Plate Mills, and Paper Mills

LPR offers forged steel rolls and cast steel rolls to steel millssteel processing lines and for machine makers that supply to steel rolling mills. Product range includes forged steel work rolls, tension leveling rolls, bridle rolls, furnace rolls, deflector rolls, pinch roll assemblies and roller tables. Our forged steel rolls and cast steel rolls are currently used in world’s largest steel mills, paper and pulp mills, and chemical industries. A wide range of forged steel rolls and cast steel rolls can be custom designed and reverse engineered for the most demanding requirements to have wear resistance, strength against heat and core resistance to increase roll life, and shorten replacement period. In-house engineers of forged steel rolls can also provide material substitution or quality recommendations for new replacement rolls. Our steel roll manufacturing plant is ISO 9001 and ISO 14001 certified.

 

As a main supplier to POSCO, Hyundai Steel, and JFE Steel, a wide range of forged steel rolls and cast steel rolls have been supplied globally to steel suppliers and major steel industry tier 1s.

Forged Steel Rolls & Cast Steel Rolls | Precision Machined Mill Rolls

Accumulated engineering and manufacturing experience and technical capability as a forged steel roll and cast steel roll manufacturer led us to become a long term supplier to global steel mills, paper mills and chemical mills.

Maintaining good relationship and reputation with rolling mill clients and customers in the steel industry with an R&D focused business model is what made our forged steel roll shop to become a competitive global supplier with patented technology on hardfacing rolls that are commercialized and installed in global steel mills in S.Korea, Japan, and USA. Research and development of manufacturing methods, and material application based on actual clients’ needs and requests are how we stay competitive in the forged steel roll and cast roll market.

Our most popular steel roll portfolio includes, forged steel work rolls, backup rolls, leveling rolls, bridle rolls, hearth rolls, table rolls, bridle rolls, hold down rolls, reel spool rolls, paper rolls, corona roll assemblies, calendar rolls for hot rolling mills, plate bending mills, cold rolling mills, and continuous casting mills. For large bore, heavy-duty cylinders, custom manufactured for steel mills, please visit our Custom Hydraulic Cylinders page.

Patented Technologies in Roll Forming

We own patented technologies in the rolls manufacturing industry. In high frequency heat treatment roll (⌀500 – ⌀1,500), wherein cylindrical rolls of S45C JIS (Hs 70 ±2) Carbon Alloy Steel are manufactured by scrolling (bending and rounding) and welding the ends of flat plate are heat treated to provide homogeneous hardness levels across the roll’s body, including the welded bead.

Our noise prevention table roll patent offers noise dampening in table rolls by application of non-woven fabric to the external peripheral surface of the rolls. This helps in noise prevention, delivers cushioning effect, extends roll’s work life, reduces heat and weight deformation and improves efficiency.

Rolling Mill Rolls Manufacturing Capability | Forged Steel Rolls and Assemblies

Strand Pinch Roll | Rolling Mill Rolls
Forged Steering Roll
CGL Forged Steel Roll
Pinch Roll Assembly and Shear

Continuous Casting Line

Material: SCM440, SUS420J2, KRC-14
Surface Hardening Method: Hardfacing (Submerged Arc Welding)
Annual Product Capacity: 850 tons or more

  • Segment Roll
  • Bender Roll
  • Hold Down Roll
  • Hot Rolling Unit Roll
  • Guide Roll
  • Hot Leveler Cassette Assembly
  • Turn Table Roll
  • Tension Leveling Roll
  • Deflector Roll
  • Hot Leveler Roll

Hot Rolling Mills

  • Table Roll (Solid Type)
  • Unit Roll
  • Feed Roll
  • Pinch Roll and Units
  • Coil Car
  • Chain Conveyor
  • Cooling Bed
  • Counter Shaft
  • Shear
  • Runout Table Roll (Hollow Type)

Ship Building

  • Propeller Shaft
  • Head Pin
  • Piston Rod
  • Cross Head Pin
  • Main Journal
  • Thrust Shaft
  • Flange Shaft
  • TR Bar

Thick Plate Mills

Materials: 28Mn6, 30Mn, SCM 440, SNCM, 86CrMn6,28Mn, SUS420J2MOD, 3% Cr Steel.

  • Leveler Roll
  • Back-up Roll
  • Table Roll (Hollow, Solid)
  • Roller Table
  • Descaler Roll
  • Turning Roll
  • Feed Roll (Solid Type)
  • Pinch Roll (Solid Type and Induction Hardened)
  • Hold Down Roll

Cold Rolling Mills

Lines Applicable: PL/TCM, APL, CPL, CGL, EGL, CAL, CCL

  • Conductor Roll
  • Hearth Roll
  • Sink Roll
  • Bridle Roll
  • Steering Roll
  • Tension Levelling Roll
  • Table Roll
  • Feed Roll
  • Cooling Roll

Paper Mills

  • Calender Roll
  • Canvas Roll
  • Wire Roll
  • Spool Roll
  • Worm Roll
  • Embossing Roll
  • Felt Roll
  • Press Roll

Steel Roll Machining Capabilities

  • Diameter up to 2,500mm
  • Length up to 15,000mm
  • Weight up to 50 tons

Steel Roll Heat Treatment & Hardening

Our hardening processes generally consist of normalizing, quenching/tempering, high/low frequency induction hardening. Under special conditions we may use nitrogen heat, flame hardening, and hard facing.

Rolling Mill Equipment and Components

We offer fabrication and assembly of rolling steel mill equipment and components from scratch or for refurbishments for steel plate mills, rolling mills and steel casting mills. Rolling mill equipment, components assemblies include hot leveler cassette assemblies, uncoilers, roller tables, entry shears, feed roll assemblies, pinch roll assemblies, and cooling beds for hot strip rolling mills, skin-pass mills, and tandem mills. If you are interested in steel making and processing mill equipment and components, from steel melting, continuous casting, to rolling and processing plants, please visit our steel mill equipment page. We also supply custom large bore cylinders for every process in steel manufacturing.

Forged Steel Roll and Cast Steel Roll Project Experiences

Bridle Roll and Steering Units to Posco Vietnam Stainless Steel Mill

Vertical Steering Bridle Roll Unit, Pinch Roll Unit

Bridle Roll Unit Manufacturer
4 Bridle Roll Unit
Vertical Steering Bridle Roll Unit
Pinch Roll Unit Manufacturer

Roller Table Assembly Manufactured and Supplied to Nippon Steel and Sumitomo Metal Corporation

Roller Table Assembly for NSSMC
Roller Table Assembly for Nippon Sumitomo
Roller Table Assembly to Nippon Steel
Roller Table Assembly Manufacturing

Solid Table Rolls Project

Solid table rolls manufactured and supplied to Donguk Steel and Posco

Solid Table Roll to Posco E&C
Solid Table Roll Manufacturer
Solid Table Rolls for Dong-kuk Steel
Solid Table Rolls to Dong-kuk Steel

Rolling Mill Rolls for Continuous Galvanizing Line at Posco Korea

CGL Steel Roll (S45C)
Steel Rolls for CGL
CGL Rolls Material S45C
CGL Steel Roll Manufacturer

Wind Turbine Main Rotor Shaft Project

Wind Power Main Shaft

Wind Power Main Shaft – 2MW (D1400x2950)

Wind Power Shaft Manufacturer

Wind Power Main Shaft – Shanghai Electric

Wind Tower Shaft

Wind Power Main Shaft – Gamesa 850kW

Wind Power Main Shaft Packaged

Wind Power Main Shaft – (D850x1730)

For more information on our Wind Turbine Main Shaft projects and other Custom Wind Turbine Tower Internals, visit Custom Wind Turbine Tower Internals

Forged Steel Rolls and Casted Steel Roll Projects for Paper Mills

  • Calendar Roll
  • Wire Roll
  • Canvas Roll
  • Drive Rod Assembly
  • Spool Roll
  • Felt Roll
  • Spreader Roll
  • Paper Roll Spindle and Assembly
  • Guide Roll
  • Embossing Rolls
  • Press Rolls
Reel Spool Roll for Paper Mills

Reel Spool Roll

Spreader Roll for Paper Mills

Spreader Roll

Steel Mill Equipment | Complete Line Projects

We have supplied equipment as well as complete lines for steel mills in Turkey, Korea, Japan, and Mexico. Complete line projects include Coupled Pickling & Tandem Cold Strip Mill (PL-TCM) for POSCO Gwangyang Works and Bridle & Steering Unit line for POSCO VST STS SPL. Equipment supplied includes Leveler Roll Assembly for Hyundai Steel Dangjin Works, Back Up Roll Assembly at JFE Steel Chiba Works, and Pinch Roll Assembly at Dongkuk Steel Dangjin Works.

DSTS Entry Pinch Roll Assembly - Dongkuk Steel Dangjin Plate Mill

DSTS Entry Pinch Roll – Dongkuk Steel Dangjin Plate Mill

DSTS Exit Pinch Roll - Dongkuk Steel Dangjin Plate Mill

DSTS Exit Pinch Roll – Dongkuk Steel Dangjin Plate Mill

Rapid Conveyance (ENTRY) - JFE Chiba Works

Rapid Conveyance (ENTRY) – JFE Chiba Works

Bridle & Steering Unit - POSCO Vietnam STS APL

Bridle & Steering Unit – POSCO Vietnam STS APL

Skinpass Mill Bridle - POSCO Turkey STS APF

Skin Pass Mill Bridle – POSCO Turkey STS APF

Vertical Steering Unit - POSCO Turkey STS APF

Vertical Steering Unit – POSCO Turkey STS APF

Levelling Roll Sub-Assembly

Levelling Roll Sub-Assembly – JFE Steel

Strand Pinch Roll

Strand Pinch Roll – JFE Steel

Pinch Roll Assembly - JP STEEL PLANTECH

Pinch Roll Assembly – JP STEEL PLANTECH

4 Bridle Roll Unit

4 Roll Bridle Unit – POSCO Vietnam STS APL

Steel Roll Client List

Steel Industry

  • Hyundai Steel | Hyundai Heavy Industry
  • Hyundai Steel | Hyundai Heavy Industry
  • Hyundai Rotem | Hyundai Hysco
  • POSCO | POSCO E&C | POSCO PLANTEC
  • Dongbu Steel | Union Steel
  • JFE Steel Corporation
  • Sankyu
  • SPCO
  • Nippon Steel & Sumitomo Metal Corporation (NSSMC)

Paper Industry

  • Hankuk Paper
  • Yuhan Kimberly
  • Hansol Paper

Chemical Industry

  • LS Cable & System
  • LG Chem
  • Hanhwa L&C
  • Toray Chemical Korea
  • Bayer MaterialScience

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