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Vibratory Parts Feeding Systems | Piezoelectric Components

Piezo Drive, Electromagnetic Feeder, Indexing Drive, Parts Feeding Automation Systems

LPR Global supplies parts feeding components, systems, and material handling technology for the transportation and orientation of parts as part of an automated line.

Vibratory feed components include piezo feeder, electromagnetic feeder drive unit, linear feeder, controller, bowl, hopper, drum feeder, cases, and index drive.

Piezoelectric feeders feature low power consumption, typically utilizing only 30% to 50% power, of a comparable electromagnetic feeder and do not require leaf spring adjustment due to 100/200VAC dual specification.

Main applications include moving and orienting of LEDs, electronic components, semiconductor chips, plastic automotive parts, precision parts, pharmaceutical, and medical devices.

Parts Feeding Systems

Parts Feeding Systems | Vibratory Feeder Components

Automated Parts Feeding Systems

LPR Global offers a full line of vibratory feeding system components and complete automation systems. As a supplier of both components for parts feeding systems and the vibration systems, we provide solutions to sort and orient the most complicated parts. We supply complete linear, vibratory, centrifugal, flex, step, and elevator feeding automated systems. Automated systems come in 6” to 36” diameter and customized systems can be built according to each project’s requirements.

As a holder of multiple technology patents, our feeding systems, components, and equipment offer significant improvements in efficiency and productivity of machines and assembly lines. Design patents include dual dispenser heads, tapping machines, tray loaders, and mounter bulk feeders.

LPR’s vibratory parts feeding systems are commonly used for the handling of LED parts, electronic and semiconductor components, plastic automotive parts, pharmaceutical clean environments, medical devices, and fast-moving consumable goods (FMCG).

Parts Feeding System, Automated Vibratory

Vibratory Feeding Parts | Linear Feeders & Bowl Feeders

Piezoelectric Vibratory Feeding Parts

Piezoelectric parts feeders with built-in buck-boost transformers and insulation transformers are used to create fine-tuned vibrations ideal for plastic and LED component applications. We offer parts feeders for various sizes including handling work pieces less than 1 mm thick to heavy duty applications.

Using only 30%-50% of the required power compared to electromagnetic parts feeders, piezoelectric feeders do not create heat nor subject parts to a magnetic field to create a safe operating environment for sensitive parts such as electronic components and chips. No leaf spring adjustments are required.

Piezo Electric Feeder Drive Unit

Piezo Linear Feeder

Spring Piezo Linear Feeder

Piezo Controller

Piezoelectric Parts Specifications | Bowl, Linear Feeder

Piezo Bowl Feeder Advantages

No spring adjustment required – easy controller frequency setting
Various feeding speed – by changing controller voltage
Consistent and stable feed – power fluctuations do not affect the operation
No electromagnetic effect on parts – also suitable for small, thin parts
Energy saving – piezo resonator allows high energy saving
Long service life – no coils, no rotor
Drive source is piezo resonator, made of fine ceramics

Piezo electric vibratory linear/inline feeders are commonly used due to their ability to handle complex and sensitive parts for the electronic, automotive and pharmaceutical industries. Vibratory parts feeders have optimal vibration characteristics since vibrations are delivered to the entire trough for smooth feeding making it ideal for precision parts and fragile components.

Piezo Linear Feeder | Rubber Insulator Type | AFR-006/015/030/040/050

Piezo Linear Feeder | Joint Spring Type | AFJ-005/012/025

Piezo Linear Feeder Specifications | Rubber, Joint Spring Types

Electromagnetic Vibratory Feeding Components

LPR Global’s electromagnetic components for parts feeders meet the highest automation and performance expectations. Each component is carefully designed to meet the industry’s most demanding standards and requirements. The electromagnetic drives, feeders, and controllers are ideal for industries demanding clean and reliable operations.

Electromagnetic Feeding Components Advantages

Stable and constant vibrations with high vibro-isolating efficiency, no wobbling
Accurate feeding control, quick stopping
Can be customized to suit your application
Flexible speed control

Electromagnetic Feeder Drive Unit

Electromagnetic Linear Feeder

Electromagnetic Linear Feeder, Spring

Sensor Controller

Electromagnetic Controller, Sensor Timer

Custom Tooled Vibratory Feeding Systems | Automatic Feeding Systems

Vibrating feeding systems are equipped with piezo electric or electromagnetic drive, depending on the application and client’s requirements.

Feeding systems can be designed to orient and feed parts such as head rests, seat belt clips, chip resistors and connectors, and packaging components consistently and reliably without jamming. Customized systems for micro or large parts are supported, including various coatings for part protection during the feeding process.

By using adjustable tooling, our systems allow for the feeding of multiple parts within the same system. A positive stop adjustment is applied when required for a quick tool changeover.

High Accuracy Dispenser

Special patented dual head: 2-4 head control
High discharge rate: 20,000C PH
Electric parts feeding system
Designed to dispense high viscosity solutions: Alcohol-Lead
Simple discharge rate control

Multi Row Chip Feeder

Multi-row feeding, up to 20 rows
Bulk of chips lining up together
Maximum speed 30,000cph
PLC control system AB, Siemens, LG, Mitsubishi
Fits manual plating

Tray Loader

Multi-row feeding, up to 15 rows
Maximum speed 27,000cph
Bulk of chips lining up together
Tray removal automatic or manual
Custom built to meet client’s requirements

Tapping Machine

Maximum speed 24,000cph
Tact time 0.15 sec (Tester 30ms)
Feeding type (part feeder to reel tape)
Electrical tester
PLC Control System AB, Siemens, LG, Mitsubishi

Electronic Parts Feeding Systems

Precision machined part feeding bowls and chutes produced using 5-axis CNC machining centers increase the reliability of transporting and sorting of ultra-micro components and electronic parts.

Electronics Parts Feeding System Features

Easy installation and compact size
Faster discharging rage (MLCC 1005: 6,000ea/1min)
Bulk feeder applied to SMT process (applications: MLCC, LED, LED Lens)
Small SMT Bulk feeder (width of feeder 20mm)
Supply error rate 0
Quick change of the model type

Project Experience | Automatic Feeding Systems

Roller Cam Gear Reducers

Roller Gear Reducer GTB Series PDF

We guarantee a long life of DSR series roller gear reducers. Without external interference, such as crashes, water, DSR gear reducers will last for more than 10 years.

By having no inner bearings, typical to planetary gear reducers, roller gear reducers avoid frequent breakages and will only stop when required. This is a critical condition for the automotive industry where minimal line downtime is expected.

Our engineers will calculate an exact cycle time based on your equipment and line usage, requirements and conditions.

High ratio type for high torque and direct motor type for high accuracy.