Heavy Metal Fabrication for Steel, Marine, and Power Generation Industries

 

Heavy and High Precision Metal Fabrication Services for Steel Mill Equipment, Gas & Steam Generators, Heat Exchangers, Boilers, Pressure Vessels, Marine Diesel Engines

Serving power generation, steel production, heavy machinery, oil & gas, and renewable energy, our South Korea-based custom fabrication shops bring decades of expertise in high precision and rugged metal fabrication. We continuously deliver high-performance fabrication solutions that meet strict industry standards for durability and precision.
Comprehensive Metal Fabrication Capabilities
Our fabrication facilities are equipped to handle complex, specialized projects with expertise in:
  • Plate and Bulk Metal Fabrication – Heavy-duty fabrication of steel mill equipment, pressure vessels, turbine and generator housings, boilers and heat exchangers, nuclear reactor parts, and marine engine parts, following industry standards including ASME, API, ASTM, EN, DNV and NRC.
  • Sheet Metal Fabrication and Forming – Precision manufacturing for custom machine parts and frames, roll change cars and steel mill roll stands, wind turbine tower internals, heavy duty conveyor systems, and HRSG parts.
  • Pipe Fabrication – Auxiliary piping and complete skid modular units, packages, and systems manufactured to withstand high pressure and temperatures. We employ robust welding procedures and conduct stringent testing in accordance with WPS, PQR, and WPQ.

With our in-house plasma and laser cutting equipment we provide precisely cut pieces for prefab work, ensuring cost savings and shorter lead time.  Our certified and experienced welders provide consistent quality for complex projects such as impellers and diaphragms by utilizing semi-automated welding fixtures and equipment.

Please contact us for more information, or submit your RFQ package to [email protected] to receive a project quote.

Industrial Heavy Metal Fabrication with High Precision

US Korean Hotlink provides custom plate and bulk metal fabrication services for a wide range of industries, including gas and steam generators, power plants, steel mill equipment, and marine diesel engines. With extensive expertise in precision fabrication, we deliver high-quality, durable parts tailored to meet the specific needs of each sector across various industrial applications. 

Power Generation Industry Fabrication 

Our shops specialize in manufacturing high-performance parts for gas and steam turbines, boilers, and pressure vessels. Our expertise includes turbine stator frames, rotor spiders, turbine blade rings, and combustion chambers, all designed to withstand extreme temperatures, pressure, and stress. 

 

Using high-strength materials and advanced welding techniques like FCAW, GTAW, and SAW, we uphold superior metallurgical strength, fatigue resistance, and thermal stability. Our precision machining produces large turbine casings, pressure vessels, and boiler parts, meeting the demands for efficiency and long-term reliability. 

 

Our shops are certified with ISO 9001, ISO 14001, KS Q ISO 9001 and KS I ISO 14001 

 

Below are our fabricated projects for gas and steam generators:  

Parts for Gas Generator and Steam Generator: 

  • Stator Frame
  • Rotor Spider
  • End Shield 
  • Combustion Chamber 
  • Compressor Combustor Cylinders

Gas & Steam Turbine Parts:  

  • Turbine Vane Carrier/Terminal Box/Exhaust Diffuser

  • Turbine Blade Rings

  • Exhaust Cylinder Frame

  • Turbine Cylinder

  • LP Gland 
  • HIP Inner Casing
  • Exhaust End 

Boilers and Pressure Vessels 

  • High-pressure Boiler Parts 
  • Industrial Steam Generator Parts 
Combustor Cylinder- Generator Part

Combustor Cylinder

Metal Fabricated Low Pressure Steam Turbine Inner Casing - Lower Component

LP Steam Turbine Inner Casing

Blower Housing - Plate Metal Fabrication

Blower Housing

Oil & Gas Industry Fabrication 

We specialize in vacuum and heat transfer technology, fabricating projects such as high-performance surface condensers that fit into various system solutions, from crude oil vacuum distillation to plastics, resins and fibers.  Our expertise extends beyond condensers to include heat exchangers, piping systems, and other structural parts critical to offshore platforms, refineries, and petrochemical plants. We utilize titanium, stainless steel, and heat-resistant alloys to maximize corrosion resistance and lifespan, even in highly corrosive chemical and high-temperature conditions. 

 

Equipment we fabricate include:  

  • Surface Condenser
  • Heat Exchangers 
  • Piping and Structural Parts 
Surface Condenser for Steam Turbines

Surface Condenser

Continuous Casting, Rolling Mills and Roll Processing Equipment  

We provide large-scale structural and mechanical parts designed to endure high-temperature environments, extreme loads, and continuous operation in the steel industry. Our fabrication projects include mill housing assemblies, ladle turrets, roll stands, roll change cars, bearing chocks, air knives and blast furnace shells and parts. 

 

With our extensive experience, we have developed expertise in wear-resistant coatings and alloy selection, allowing us to provide various custom fabrication solutions for the steel and roll production processes.   

 

Visit out Steel Mill Equipment and Parts Fabrication Page to learn more about our capabilities in this industry.

 

Projects we have fabricated for steel mills, rolling mills, metalworking machinery include:  

  • Mill Housing Assembly 
  • Bearing Chocks & Assemblies 
  • Roll Stands 
  • Tilting Runner 
  • Bloom Caster 
  • Base Plate 
  • Blast Furnace  
  • Crop Shear Equipment 
  • Ladle Transfer Car / Torpedo Ladle Car 
  • Down Coiler Line 
  • CGL Skin Pass Mill / Plate Mill 
  • Coke Dry Quenching System (Bucket & Carriage) 
  • Threading Table 
  • Cooling Bed Assembly 

Marine Engine Parts Fabrication 

Our South Korean shops also specialize in heavy fabrication for marine engine frame boxes, casings, exhaust systems, and selective catalytic reduction (SCR), supporting shipbuilding, offshore platforms, and power generation for marine vessels.  Commonly used steel alloys for these projects include ASME SA36, ASTM A516 (JIS SB450MN) and ASME SA572 (JIS SM400B) Our in-house welders are certified experts with FCAW (Flux-Cored Arc Welding), GTAW (Gas Tungsten Arc Welding), and GMAW (Gas Metal Arc Welding). 

 

Among our key projects is the Selective Catalytic Reduction (SCR) system, an essential technology for reducing NOx emissions from marine diesel engines. We have delivered these systems to leading marine engine manufacturers such as MAN.  

 

Marine diesel engine parts we fabricate include:  

Marine Diesel Engine Structural Parts 

  • Frame Box  
  • Bed Plate  
  • Lashing Cage  
  • Chain Case  

Marine Exhaust & Air Handling Parts 

  • Exhaust Gas Receiver  
  • Gas Exhaust Pipe  
  • Scavenge Air Receiver  

Selective Catalytic Reduction (SCR) & Emission Control Systems (with FCAW welding) 

  • SCR Reactor 
  • Ammonia Vaporizer (Decomposition Tube)  
  • Ammonia/Urea Injection Grid (AIG Unit)  
SCR Reactor for Marine Engine

SCR Reactor for Marine Engine

SCR Exhaust Gas Receiver

SCR Exhaust Gas Receiver

SCR Ammonia Vaporizer- Decomposition Tube

SCR Ammonia Vaporizer- Decomposition Tube

SCR Ammonia Injection Grid (AIG) Unit

SCR Ammonia Injection Grid (AIG) Unit

Sheet Metal Fabrication

At US Korea Hotlink, we provide high-precision sheet metal fabrication with various metal alloys and welding methods. Our CNC laser cutters enable precision laser cutting for a wide range of industrial applications such as conveyor systems and wind tower internals, ensuring tight tolerances, clean edges, and consistent quality. 

 

Our laser cutting sheet metal fabrication capabilities offer precision and versatility, making us ideal for handling complex geometries and high-strength alloys. Utilizing advanced CNC laser cutter technology, we deliver consistent, high-quality cuts with minimal heat-affected zones, ensuring the integrity of the materials. Our expertise extends to large-scale metal fabrication, supporting projects such as roll change cars, stand fabrication, large roll assemblies, and equipment for cold rolling and coil processing. 

 

Learn more about our Custom Sheet Metal Fabrication Capabilities on our dedicated Sheet Metal Fabrication page.

Industrial Processing & Steel Industry Equipment Fabrication 

 

We have provided fabricated solutions for specialized industries, including: 

Heavy Industry & Manufacturing – Roll Change Car Fabrication, Roll Stand Fabrication, and Pinch Roll Fabrication 

Roll Change Car for Steel Mills

Industrial (Kiln & Heat) Processing – Roller Hearth Kiln and Pusher Kiln Components

Roller Hearth Kiln

Industrial Equipment & Machine Frames – Custom-built Machine Frame Fabrication & Metal Frame Manufacturing  

Steel Frame Fabrication- Agricultural Equipment

Conveyor and Transfer Systems   

  

Our industrial grade conveyors and transferring systems provide high payload material handling solutions such as tires, heavy workpieces for hydraulic presses and engine block assembly lines. Designed for both cell-based and full automation processes, our conveyors are currently used in steel mills, energy plants, and tire plants in USA, Europe and Asia.  

 

Equipped with cutting-edge laser cutting machines and fabrication and machining capabilities all in-house, we offer great quality products with competitive cycle times and prices 

  

We manufacture a wide range of custom conveyor systems, including Chip Conveyors, Roller Conveyors, Chain Conveyors, Belt Conveyor Fabrication, Stainless Steel & Aluminum Conveyor Systems, Mezzanine Decks & Automation Line Fabrication,  Finishing Line Conveyor for Tire Making Plant in USA.  

Closeup of a Finishing Line Conveyor System for Tire Plant

Finishing Line Conveyor System for Tire Plant

Finishing Line Conveyor System for Tire Plant

Finishing Line Conveyor System

Wind Turbine Tower Internals  

Our wind turbine tower internals, such as platforms, ladders and hatches, are currently installed at projects by GE Power, ENERCON, TSP, Acciona and Unison. Some projects that we have custom made include: 

  • Wind Turbine Platform Assembly 
  • Pre-fabricated Tower Internal Kits
  • Wind Turbine Hatches & Doorways
  • WInd Turbine Main Shafts
  • Wind Turbine Tower Ladders
Wind Turbine Internal Platform Assembly | Sheet Metal Fabrication

Wind Turbine Internals

Wind turbine platform assembly

Wind Turbine Platform Assembly

Pipe Fabrication

We supply auxiliary piping and modular skid packages for power plant, chemical, industrial, offshore, wastewater, and shipbuilding fields. We also supply custom skid modules – pre-assembled and pre-tested modular systems containing process equipment and instrumentation mounted on a skid.   One of the many pipe projects we deliver to US clients includes stainless steel pipe fabrication for pipe spools used in continuous galvanizing lines. 

  

We use robust welding procedures and perform stringent testing to minimize critical issues in turbine piping and fuel piping systems; welded points are preheated, mounted, and inspected to prevent any misalignment, slag entrapments and cracking. WPS, PQR and WPQ under ASME B31 are strictly followed to ensure global standards. 

 

For our global welding certifications and to learn more about our piping fabrication capabilities, visit our Process Piping Skid & Modular Packages page. 

Below are some of our pipe fabrication projects:

  • Double Wall Piping 
  • Spray Nozzle Header  
  • Dry Gas Seal Line Piping  
  • Interconnection Line Piping  
  • Air, Lubrication Oil Line Piping  
  • Condensate Piping / De-aerator Piping  
  • Butadiene Gas Compressor, Ethylene Gas Compressor  
Double Wall Piping

Double Wall Piping

  • Lubrication Oil Piping  
  • Gas Compressor / Pump Piping  
  • HVAC Inlet/Outlet Piping for Steam Turbine   
  • Valve Skid Assembly Line Piping  
  • Natural Gas Turbine Unit/ Turbochargers  
  • Ballast Water Treatment Unit  
  • Gas Turbine BOP Piping Installation  
Spray Nozzle Header - Pipe Fabrication

Spray Nozzle Header

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