Refrigerator Foaming Equipment
Cabinet and Door Jigs & Fixtures | Rotary Drum | Paternoster | Carousel Lines
Polyurethane foaming equipment for refrigerator, freezer, household appliances, construction, automotive industries.
Supplying a full spectrum of equipment from door and cabinet foaming fixtures to door drum and paternoster systems for high output production.
Fully and semi-automated PU foaming jigs and fixtures, face up and down; door drum, paternoster, carousel lines, cabinet turn tables for commercial refrigerators, door foaming plants, household applications. With an experienced R&D team, line design support is available on a turn-key basis.
Clients include LG, Electrolux, Panasonic, Whirlpool, Sharp, Fukushima.
Foaming Fixtures and Lines | Refrigerator Assembly Equipment
Jigs & Fixtures | Rotary Drum | Paternoster | Carousel Systems
LPR Global offers a full range of equipment from door and cabinet foaming fixtures to drum and paternoster systems for high output production for refrigerator, freezer, household appliances, construction, and agriculture products.
As a turnkey supplier, we design, build, and install compete systems and supply all the system components, including moldcarriers, heating ovens, stacking systems, and checking fixtures.
We have been involved in an entire production and operation chain. We have obtained extensive refrigerator foaming assembly expertise from internal OEM refrigerator parts manufacturing: door, case, homebar, pillar, ice bucket, flipper mullion, as well as from refrigerator equipment design, manufacturing and maintenance.
Applications | Foaming Equipment
Door Lines | Refrigerator | Freezer | Cold Storage
Rotary Drum Foaming Line | Refrigerator Door Line
Drum Line Overview
For frequent tooling changes, a drum system is a recommended solution. Equipped with 6 or 8 mold carriers, drum systems allow for a cycle time of less than 40 seconds.
Robotically automated mixing head manipulators can be used for open or closed mold pouring.
The PU foam filled doors can be manually or automatically unloaded depending on the client’s requirements.
Drum System Advantages
- Multiple tool changes possible during production
- Minimal floor space required
- High production output
- Fully automated, precise, and stable manufacturing process
Paternoster Line | Refrigerator Door Line
Paternoster Line Overview
A paternoster system is the ideal solution for mass production lines requiring increased capacity and low maintenance. It can be equipped with more than 12 mold carriers. Paternoster systems allow for a short cycle time of 16 seconds and require only a few operators.
Paternoster System Advantages
- Higher production output compared to drum systems
- Ideal for mass production: more than 12 mold carriers
- Shorter cycle time
- Low investment cost
- Long service life
Carousel | Turning Table Lines | Refrigerator Door Line
Carousel, Turn Table Line Overview
Fully or semi-automated lines for mass production of general refrigerators. Model and tooling changes are possible using carousel lines. Low investment is required for the lines.
Turn Table System Features
- Output: 200~400 set/year
- Production: 2~3 month for 10~30 set
- Clients: LG Electronics, Electrolux, Panasonic, Sharp, Starion, Lotte
Jigs & Fixtures | Refrigerator Door Line
Jigs | Fixtures Overview
Jigs and fixtures for low output production, prototype development. Applicable for frequent tooling changes.
Door Assembly Jigs Features
- Output: 200~400 Set/Year
- Production: 2~3 month for 10~30 Set
Cabinet Lines | Refrigerator | Freezer | Cold Storage
Jigs & Fixtures | Refrigerator Cabinet Assembly Line
Stand Alone PU Foaming Jigs
- For refrigerator production, prototype production
- 200~300 sets/year
- Injection point at back side
- Operation by square type (not included in the jig)
- Heating method: hot air (not included in the jig)
Stand Alone PU Foaming Jigs
- For the refrigerator production, prototype production
- 200~300 sets/year
- Injection point at bottom side
- Operation by pneumatic action (included in the jig)
- Heating method: electric heater (included in the jig)
Also available fully and semi- automated carousel lines and turning tables for low production outputs.
Hot Melt Sealing Equipment
Standalone Hot Melt Equipment for Refrigerator Foam Sealing
Hot melt injection equipment for refrigerator door and cabinet sealing.
Hot melt equipment is used for foam leak prevention and the reduction of PU foaming material overflows or spills. Automatic applications form a free standing gasket to seal liquids between parts with added mastic for heat transfer.
Refrigerator Parts Production | PU Block, Flipper Mullion
Offering refrigerator polyurethane and plastic parts mass production in S. Korea. Parts can be produced using drum systems, Pu fixtures, PU towers and carousel lines. We provide the ability to increase production volumes without the need to invest in refrigerator, washing machine, ice maker, and beverage fridge capital equipment.
Refrigerator Molds | Door, Cabinet Lining
Supplying PU Vacuum Forming plug, lego, thermoforming molds for the production of a refrigerator door, cabinet lining, beverage fridge lining, automotive dashboard, carpet, steering wheel. For more information, please visit the PU Vacuum Foaming Molds page.