Factory Automation Systems and Gantry Robots

Custom Rack and Pinion Gantry Robots, Track Motion Automation Systems, Components

We provide a comprehensive range of factory automation solutions to enhance productivity, including industrial gantry robots, rack and roller pinion systems, linear modules, and turn-key automated lines.

 

Our products are well-suited to automotive, plastics, metal working, chemical, pharmaceutical, and food & beverage production lines, among other applications.

 

We offer standard modules and highly customizable configurations, working closely with clients to design, develop, install, and integrate systems that meet their requirements. Our cost-effective, high quality systems with short lead times set us apart.

Gantry Robot | Rack and Pinion

Factory Automation Systems | Gantry Robots, Components, Linear Modules

LPR offers reliable and competitive solutions for automated factory and plant operations, including high quality components, single- and multi-axis linear modules, gantry robots, and factory automation lines.

 

We also provide rack and pinion linear modules with zero-backlash and high customizability for applications where precision, speed, and durability is essential. Learn more: Rack and Roller Pinion & High Precision Gearbox.

Key Applications: Parts Transfer, Material Handling, Automated Assembly

Standard and customized systems are available for the following applications. Modules and components can be easily integrated into existing production facilities.

  • Palletizing
  • Storage and retrieval
  • Machine loading and unloading
  • Parts transfer
  • Material handling
  • Automated assembly systems
  • Logistics, stacking, and packaging systems
  • Basic modules for cutting, welding, and filling machines

Key Clients

LPR’s automation solutions are widely used in the automotive, plastics, chemical and pharmaceutical, food and beverage, metal working and production industries.

 

Key clients include:

  • Automotive: Hyundai and Kia, Tier I automotive suppliers, and robotic welding system installation providers
  • Consumer Electronics Industry:  LG, Samsung, Zenith, SYC
  • Tire Industry: Nexen Tire, Kumho Tire

Track Motion System | Robotic Arm Moving System | TMS-F Series

LPR offers precise positioning solutions for your factory automation applications.

The TMS-F series system is a linear position control module that uses a rack and pinion guide rail. It is used to expand workspace to allow one robot to perform tasks on several systems, thus eliminating the need to use multiple robotic arms.

Features:

  • Base frame: 3,200 mm. Additional extensions are available to connect to a module base.
  • Max stroke: 100 meters
  • Can handle high payloads, since the payload is dispersed through 6 roller blocks

Applications:

  • Welding
  • Plasma cutting
  • Mechanical processing, pouring
  • Packaging
  • Automotive
  • Aerospace automation
Auto loader automation system line for crank shaft
Cylinder pallet transporter automation systems
Cylinder pallet transporter
Robotic Arm Moving System

Gantry Robot Components | Guide Rollers, Guides, Pinions, Gearboxes

We offer standardized guide rollers, precisely grinded plain and rack guides, lubrication wipers, servo gearboxes, and drive pinions, suitable for transferring medium and heavy loads.

 

Our rack and pinion linear modules are available in various sizes for diverse applications which require precisionhigh speed, and durability. Made from high quality chromium molybdenum steel, these medium-duty linear guides can achieve 60~62HRC, guaranteeing a long operational life.

Rack and Pinion Modules | Ready-to-Install

Our standardized linear modules are designed to solve motion challenges reliably and cost-effectively, whether you need a simple auxiliary axis or a complete multi-axis robot.

 

They can handle weights of 10-400 kg for medium-duty applications, and up to 3,600 kg for heavy-duty applications.

Linear Module TypeSeries Name Permissible Max. Pay Load
50kg60kg200kg300kg400kg
pdf-icon1-axis Linear Module-UL typeULUL1UL1UL2UL3UL3
pdf-icon 2-axis Linear Module-TL typeTLTL2TL1TL3TL3
pdf-icon3-axis Linear Module-CL typeCLCL2CL1CL3CL3
pdf-iconWireless Linear Module-WL typeWLWL1WL1

Gantry Robot Systems | Cartesian Axis Robots

Our gantry systems are designed for rapid transport of light and moderate loads, and guarantee precise positioning during transfer. They come in single- and multi-axis configurations, providing the flexibility to handle different operation stages.

 

They are suitable for various automation and manufacturing lines and are widely used in the packing, loading, transferring, machine tool, and medical devices industries.

Features

  • Linear and multi-axis rack and pinion robots
  • Payload range from 10kg to 400kg; up to 3,600kg – heavy duty
  • High speed of operations
  • Flexible configurations – leg height, working ranges

 

  • Can be controlled wirelessly
  • Standardized components
  • Low noise
  • Excellent cost/performance ratio
Gantry Robot Automation

1-axis Gantry Robot

Gantry Robot Factory Automation

2-axis Gantry Robot

Gantry Robot | Rack and Pinion

3-axis Gantry Robot

Main Projects | Factory Automation Systems

Manufacturing Automation

  • Crankshaft – manufacturing automation system
  • Camshaft – manufacturing automation system
  • Transmission – gantry robot and conveyor
  • Cylinder block and head – gantry robot and conveyor

Transfer Automation

  • CRT display – gantry robots and conveyor
  • PDP display – robots, track motion, conveyors
  • LCD display – auto loader system
  • Aluminum pouring – gantry robots

Palletizing Automation

  • Cylinder head – gantry robots and conveyor
  • Crankshaft and cylinder head and block – robots and conveyor
  • Tire – gantry robots

Manufacturing Automation Lines

LPR offers turn-key automation solutions from designing to installation, including control systems. Process equipment such as welding robots, assembly robots, lathes, extrusion machines can be automated with our products. Working with ABB and KUKA, we have supplied highly effective automation solutions, including such complicated projects as customized automation lines running 24 hours.

 

Automation Projects

  • Crankshaft line / Alpha engine crank, cam line
  • Theta engine crankshaft, camshaft, cylinder head line
  • Lambda engine cylinder head leak tester line
  • Gamma engine crankshaft, cylinder block and cylinder head line
  • Theta engine / Gamma engine cylinder block line
  • Gamma engine crankshaft line (increase)
  • 6-speed transmission case, torque converter housing
  • Valve body, EBW, gear part line

Enhance factory productivity with our linear modules, gantry robots, and manufacturing automation systems. LPR Global offers efficient and reliable solutions for your factory automation needs.

Rack & Roller Pinion System | High Speed, Zero-Backlash

LPR’s Rack and Pinion System provides high precision linear transmission, using our patented tooth profile for smooth rolling contact. This completely sealed unit is extremely efficient and accurate, making it an ideal replacement for ball screw, linear motor, and conventional rack & pinion systems. It is specially designed to be noise-free, require minimal to no lubrication, and reduce wear of pinion teeth. Our systems provide high speeds up to 10 m/s for various applications including linear actuators, loading and unloading systems, machine tool axes, and more.

Clean Rack and Pinion

Copyright © 2024 LPR Global. All Rights Reserved. Factory Automation | Gantry Robots

Contact Us