High-Performance Biomass Boiler Soot Blowers

Retractable and Rotary Soot Blowing Equipment for Biomass Power Plant Boiler Optimization

LPR Global provides High-Performance Soot Blowers specially built to clean various boiler parts and improve boiler efficiency.

 

Our retracting and rotating soot blowing equipment is a complete solution for boiler optimization and improved power plant operation since 1994, serving major engineering companies and power plant facilities in the biomass and thermal energy industry across South America, North Africa, the Middle East, and Asia.

 

Explore the full range of dependable biomass boiler soot blowers:

      • Long Retractable/Insertable Kinetic Sootblowers for Boiler Superheaters
      • Short Retractable Sootblower for Boiler Economizers
      • Long & Part Retractable Sootblowers for GGH and GAH
      • Wall Blower/Insertable Rotating for Boiler Furnace Walls
      • Fixed Rotary Sootblower for Boiler Economizers & Flue Gas Paths
      • Rake Sootblowers for SCR

Retracting and Rotating Sootblowing Device for Soot Prevention and Boiler Maintenance

Effectively control slagging and fouling while achieving boiler efficiency and increase power plant profitability with LPR Global’s High-Performance Soot Blowers. The boiler soot blowing equipment uses high-efficiency venturi nozzles and superheated steam as a cleaning medium to maximize blowing coverage and remove porous soot deposits or buildup. A spray pressure control unit included in the poppet valve guarantees constant pressure and provides convenient adjustment of nozzle pressure. Apart from its excellent cleaning performance, our clients appreciate the low-noise operation and easy maintenance of this soot-blowing equipment.

Soot blower manufacturers must be equipped with experience with a wide range of boiler capacities, fuel types and the types of the power plant, given that soot creation and its carbon particles are a product of incomplete combustion.  We bring the client the best practice from decades of experience with a wide range of boilers and their power plants.  Our soot blowers are currently being used at nuclear, thermal and cogen plants, which use various types of boiler fuels from small to large power generation plants.  The table below exemplifies our recent projects at different power plants.

 

Type of PlantsBoiler Fuel TypesBoiler Capacity Temperature in °CTypes of SootblowersTravel Distance in MetersLengths
CogenLSWL - lowest safe waterline260 T/H1310/420LR-1B6.4m
Cogen
TPP
BC – Bio coal250 T/H250LR-1B
RB-1
PLR-RAKE-SCR
5.3m

2.7T x 3.6W x 8.0L
4.8m
Cogen
Therma Power Plant
RDF - Refuse-derived fuel100 - 800 M/WLR-2B
PLR-RAKE-SCR
RB-1
6.3m, 5m3.0m
4.5m
CogenSRF - Solid recovered fuel486, 780LR-2B
RB-1
5m, 8m6.5m
Thermal Power PlantOrimulsion404PLR-RAKE-SCR
CogenWood Chip40 T/H197.4
247.4
4.4m
3.4m
Various
Cogen
Thermal Power Plant
Nuclear
Oil1289LR-2B
SR-2B
RB-1
3.3m
0.7m
2.3m
Various
Cogen
Thermal Power Plant
Coal200 - 1020 M/W273 -1200LR - 2B, LR-3B
SR-2B-SCR
SCR-Lance
Up to 12mUp to 10m

Long Retractable/Insertable Kinetic Sootblowers (LRSB/IK) for Boiler Superheater | High-Performance Soot Blower LR Series

Optimize the superheater of your boiler with the LR series of long, retractable soot blowers. They are robustly built to eliminate fouling in high-temperature zones (exceeding 500°C). A powerful single motor controls the lance tube in its forward and backward movement and guarantees high cleaning performance in boilers and heat exchanger parts.

nsertable-Kinetic-Sootblowers-for-Boiler-Superheater

Model: LR-2B

Travel: 3 m – 8 m

Speed: 33.4 mm/sec

Rotation: 100 mm

Horsepower: 1 HP

nsertable-Kinetic-Sootblowers-for-Boiler-Superheater

Model: LR-3B

Travel: 8 m – 12 m

Speed: 41.5 mm/sec

Rotation: 100 mm

Horsepower: 2 HP

Insertable-Kinetic-Sootblowers-for-Boiler-Superheater

Model: LR-4B

Travel: 12 m – 15 m

Speed: 41.5 mm/sec

Rotation: 100 mm

Horsepower: 2 HP

Short Retractable Sootblower for Boiler Economizer | High-Performance Soot Blower SR Type

Short-travel soot blowers with powerful blowing performance, proven to eliminate soot from the boiler economizer. They are widely used for more powerful soot blowing than rotary soot blowers. The equidistant nozzle arrangement ensures efficient cleaning in low gas temperature areas (below 500°C), such as the gas path.

Short-Travel-Retracting-Soot-Blower-for-Boiler-Economizer

Model: SR-2B

Travel: 0.5 – 2 m

Speed: 12 mm/sec

Rotation: 30 mm

Horsepower: 1/2 HP

Long & Part Retractable Sootblowers for GGH and GAH Systems | High-Performance Soot Blower PLR Series

Part retractable soot blowers with a multi-nozzle for high cleaning efficiency, frequently utilized in GGH & GAH units.

We have installed this rotary sootblower model in Gas to Gas Heat Exchanger (GGH) system with 80-120°C, equipped with a multi-nozzle block for effective soot blowing. A water washing option is available using the attached high-pressure water lance and nozzle block on the On-Stream-Washing (OSW).

Part Retractable GGH Soot Blower

Partial-Soot-Blower-Gas-to-Gas-Heat-Exchanger-System

Model: PLRP-GGH-P

Travel: 7 m – 9 m

Speed: 12 mm/sec

Horsepower: 1 HP

Long Retractable GGH Soot Blower

Long-Retractable-GGH-Soot-Blower

Model: PLRL-GGH-P

Travel: 7 m – 9 m

Speed: 12 mm/sec

Horsepower: 1 HP

Part Retractable Soot Blower Installed at Gas Air Heater/GAH (125-400°C):

Multi-nozzle, part retractable soot blower with dual-media air heater cleaning configurations, for strong soot blowing of air preheaters (APH).

Dual-Media-Sootblower-Gas-Air-Heater

Model: PLR-AHS (TWIN)

Speed: 12 mm/sec

Horsepower: 1 HP

Wall Blower/Insertable Rotating (IR) for Boiler Furnace Wall | High-Performance Soot Blower WB Type

 

Superior performance in removing heavy ash deposits in boiler furnace walls, especially in pulverized coal combustion boilers. Nozzle head and nozzles are constructed with a heat-resistant alloy to withstand high-temperature exposure over 1,000°C. To prevent damage from the high temperatures of the combustor, the lance tube is positioned backwards and attached to the outer furnace wall.

Upon starting, the lance tube moves to a forward position and then rotates, with a single motor powering its forward and backward movement. When the blowing starts, a cam operates the poppet valve.

Insertable-Rotating-Wall-Soot-Blower

Model: WB-1

Travel: 0.3 m

Speed: 5.8 mm/sec

Rotation: 100 mm

Horsepower: 1/4 HP

Fixed Rotary Sootblower for Boiler Economizer & Flue Gas Paths | High-Performance Soot Blower RB Type

Multi-nozzle soot blowing equipment for powerful cleaning of boiler economizers and gas paths (under 500°C). A sturdy element tube is fixed on the flue gas paths of low gas temperature zones in boilers and other boiler parts, such as the evaporator tube, economizer, tubular air, preheater, and fired heater.

Fixed-Rotating-Soot-Blower-Boiler-Economizer-Flue-Gas-Paths

Model: RB-1(M)

Rotation: 26.4 sec/cycle

Blowing Angle: 180°, 360°

Horsepower: 1/2 HP

Rake-Type Sootblowers for SCR System | High-Performance Soot Blower Rake Series

The rake-type soot blowers are robust and designed to efficiently clean large boiler areas evenly with their sturdy box frame, dual rack, and pinion drive. These high-performance rake soot blowers effectively clean soot in the SCR system, withstanding temperatures up to 400°C. They are equipped with multiple nozzles and rake arms attached to the retractable lance tube, which ensure structural rigidity and stiffness, silent operation, and minimal vibration.

Short-Travel-Retracting-Soot-Blower-for-Boiler-Economizer

Model: SR-2B-SCR

Speed: 12 mm/sec

Horsepower: 1/2 HP

Rake-Type-Soot-Blower-SCR

Model: PLR-RAKE-SCR

Speed: 12 mm/sec

Horsepower: 1 HP

High-Performance Soot Blower Applications in Bioenergy, Coal, and Petrochemical Plants

We provide complete soot blowing boiler solutions to the following industries:

Biomass Industry

        • Incineration Facilities
        • Denitrification Facilities
        • Pulp and Paper Mills

Thermal Energy Industry

        • Desulfurization Facilities

Manufacturing Industry

        • Petrochemical Facilities
        • Industrial Boiler Facilities
Rake-Sootblowers-SCR-Denitrification-Plant

Rake Soot Blowers (PLR-RAKE-SCR) installed at an SCR unit of a denitrification facility.

Insertable-Kinetic-Sootblower-Desulfurization-Plant

Long Retractable GGH Soot Blower (PLRP-GGH) installed in a desulfurization facility.

Rake-Sootblower-SCR-Catalyst-System

Power plant site showing rake tubes of a Part Retractable Soot Blower (PLR-RAKE-SCR) installed at the SCR catalyst.

Rake-Sootblower-SCR-Unit

Part Retractable Soot Blower (PLR-RAKE-SCR) installed at a Selective Catalytic Reduction (SCR) unit.

Our LPR consultants will work with you to find the most suitable High-Performance Soot Blower equipment and parts to optimize your biomass power plant. Discover the technology behind our power plant boiler cleaning equipment in the catalog.

Superheated Steam Soot Blowing for Optimized Biomass Boiler Plant Operations

In biomass power plants, incomplete combustion of solid fuel leads to soot formation. Soot is sticky and causes fouling on internal furnace tubes or heating and reaction surfaces of boilers. As a result, soot buildup in various boiler parts increases flue gas temperature, contributes to reduced boiler thermal efficiency, and incurs high energy costs.

 

LPR Global offers a variety of biomass boiler soot blowers to remove soot deposits that accumulate on heat transfer surfaces and various parts of the boiler. The equipment specifically uses superheated steam, the most effective soot cleaning medium for keeping different regions, tubes, and fireside surfaces of boilers clean and at peak efficiency.

Biomass-Power-Plant-Boiler-Soot-Cleaning

High-Performance Sootblowing Equipment for Improved Boiler Efficiency, Clean Energy, and Heat Recovery

Find out how our High-Performance Soot Blowers can help you optimize your boilers and achieve power plant efficiency. View our extensive line of retractable and rotary soot blower products in the catalog.

Biomass Boiler Soot Blowers’ Proven Experience

Based on their excellent repeatability and efficiency, our biomass boiler soot blowers quickly gained trust from industry leaders for their robust construction and competitive quality. Our diverse clientele consist of world-leading engineering and construction companies, including but not limited to: Mitsubishi, Doosan, Hyundai, SK Group, Samsung, GS Global, KOMIPO, KOSPO, KOSEP, KEPCO E&C, and Korea Western Power.

High-Performance-Soot-Blower-Clients

A History of Providing World-Class Soot Blowing Equipment with Korean Quality

Our biomass boiler soot blowers are made by engineers who build highly precise and rugged machines for the automotive, electronics, and power plant industries. During the design of the machine and every component or module, our engineers carefully consider user-friendliness, durability, and easy maintenance, which translates into superior machine quality. In 1994, our engineers took their two decades of accumulated knowledge and experience as machine makers and transferred this expertise into launching high-performance soot blowers.

    • 1994 – Our manufacturer built and designed the first soot blower equipment
    • 1995-2001 – Soot blower development
    • 2002 – The period of soot blower development led to an extensive line of High-Performance Soot Blowers for large boilers, boiler wall cleaning, and SCR units
    • 2004 – Certified with KS A 9001:2001/ISO 9001:2008 and added new models of Part Retractable Soot Blowers for GGH
    • 2006 – Certified with KS A 14001:2004/ISO 14001:2004 for high-quality soot blower equipment
    • 2017 – Developed a 15-meter Long Retractable Soot Blower for a major power plant company
    • 2020 – Our KS-certified manufacturer was awarded the New Excellent Technology Certification by the Korean Ministry of Trade, Industry, and Energy due to its outstanding fabrication method of the 15 meters Long Retractable Soot Blower for a 1,000 MW power plant

Today, our High-Performance Soot Blowers have proven their outstanding performance in biomass, thermal energy, and manufacturing industries inside and outside of Korea. We have extensively installed more than 3,600 soot blowing machines in various facilities in Chile, Turkey, Morocco, Jordan, Saudi Arabia, UAE, Iran, Iraq, Vietnam, and the Philippines.

High-Performance-Soot-Blower-Installations

Explore our expertise in power plant boiler cleaning equipment, download our High-Performance Soot Blowers catalog now.

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